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Our Products

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Manufacturing by KanaQ

Electronics and Electrical products
    1. PCB Design: Creating the layout of the PCB, including the placement of components and routing of electrical traces.
    2. PCB Fabrication: Producing the physical PCB by etching copper from a blank board and adding layers, vias, and solder masks.
    3. Component Sourcing: Selecting and procuring the necessary electronic components such as resistors, capacitors, and integrated circuits.
    4. Solder Paste Application: Applying solder paste to the PCB pads where components will be placed.
    5. Pick and Place: Using automated machines such as SMT to place components onto the PCB based on the design layout.
    6. Reflow Soldering: Heating the PCB to melt the solder paste, creating strong electrical connections between components and the board.
    7. Through-Hole Technology (THT): Inserting and soldering components with leads through holes in the PCB for added strength and reliability.
    8. Enclosure Manufacturing: Producing the outer shell or casing that will house the electronic components.
    9. Final Assembly: Integrating the assembled PCB into the enclosure, adding any additional components such as connectors, displays, and buttons.
    10. Quality Control: Performing final quality control checks to ensure the product meets all specifications and standards.
    11. Packaging and Shipping: Preparing the finished product for packaging and shipping to customers or distributors.
Engineered Products
  1. Detailed Design and Engineering review: Team reviews  CAD designs, dimensions, and tolerances.
  2. Prototyping: A prototype is built to test the design and identify any issues that need to be addressed.
  3. Material Sourcing for prodction: Choosing the appropriate suppliers based on the product’s requirements, such as chemistry, strength, durability, and cost.
  4. Machining and Fabrication: Processes like CNC machining, laser cutting, and 3D printing are used to create parts from raw materials.
  5. Assembly: The individual components are assembled to form the final product. This can involve manual assembly, automated assembly lines, or a combination of both.
  6. Testing and Quality Control: The assembled product undergoes rigorous testing to ensure it meets all specifications and quality standards.
  7. Packaging and Distribution: The finished product is packaged and prepared for distribution to customers.
1. Sand Casting Machines
    1. Horizontal Sand Molding Machines: Used for creating molds using sand, typically for large castings.
    2. Vertical Sand Molding Machines: Used for smaller castings, allowing for better control and precision.
    1. Hot Chamber Die Casting Machines: Suitable for metals with low melting points, such as zinc and magnesium.
    2. Cold Chamber Die Casting Machines: Used for metals with high melting points, such as aluminum and copper.
    1. Wax Pattern Injection Machines: Used to create wax patterns that are later coated with refractory materials to form molds.
    2. Shell Molding Machines: Used to create molds with a thin shell of sand and resin around a pattern.
  1. Slab Casting Machines: Used to produce large, flat slabs of metal.
  2. Bloom Casting Machines: Used to produce blooms, which are intermediate shapes used in further rolling processes.
  3. Billet Casting Machines: Used to produce billets, which are long, round bars of metal.
  1. Horizontal Centrifugal Casting Machines: Used to produce cylindrical parts by rotating a mold at high speeds.
  2. Vertical Centrifugal Casting Machines: Used to produce rings and other vertically oriented parts.
  1. Vacuum Die Casting Machines: Used to create high-quality castings with minimal porosity by using a vacuum to draw molten metal into the mold.
  1. Ingot Molding Machines: Used to produce ingots, which are large blocks of metal that are later processed into smaller shapes.

Types of Forging Processes

1. Open Die Forging (Drop Forging)
  1. Process: The metal is placed between two flat or simple-shaped dies and is deformed by hammering or pressing.
  2. Applications: Large parts like turbine rotors, crankshafts, and structural components.
  •  
    1. Process: The metal is placed in a die cavity that has a specific shape, and the dies are closed to compress the metal into the desired form.
    2. Applications: Smaller, more complex parts like gears, bolts, and fasteners.
  1. Process: A hydraulic press is used to apply slow, continuous pressure to deform the metal.
  2. Applications: Producing large, heavy parts with high strength requirements.
    • Process: The metal is compressed along its length, increasing its diameter while reducing its length.
    • Applications: Making parts like bolts, screws, and rivets.
  1. Process: The metal is passed through a pair of rolls that compress and shape it into a desired profile.
  2. Applications: Producing long, continuous shapes like rods, bars, and structural shapes.
  3.  
  1. Process: The metal is passed through a pair of rolls that compress and shape it into a desired profile.
  2. Applications: Producing long, continuous shapes like rods, bars, and structural shapes.
  3.  
  1. Process: The metal is forced through a die to reduce its diameter and increase its length.
  2. Applications: Making tapered parts like axles and shafts.
  1. Process: The metal is forged at a constant temperature, usually in a heated die, to maintain uniform properties.
  2. Applications: Producing high-precision parts with complex shapes.
  1. Process: The metal is forged at room temperature, using high pressure to shape it.
  2. Applications
1. Horizontal Injection Molding Machines
  1. Features: The mold opens and closes horizontally, making it suitable for large parts and easy access to the mold. 
  2. Applications: Automotive parts, large plastic components.
  1. Features: The mold opens and closes vertically, which is ideal for small parts and high-speed production. 
  2. Applications: Small plastic parts, consumer electronics.
  1. Features: The mold rotates around a horizontal axis, allowing for continuous production of parts. 
  2. Applications: Producing long, continuous shapes like plastic tubing and profiles.
  1. Features: Designed for producing very small parts with high precision. 
  2. Applications: Medical devices, microelectronics.
  1. Features: Uses electric servos for precise control of the injection process, reducing energy consumption and improving part quality.
  2. Applications: High-precision parts, complex geometries.
1. Mechanical Presses:
  1. These use a mechanical system, typically a crankshaft and flywheel, to generate force. They are commonly used for high-speed stamping operations1.
  2. Mechanical Servo Presses: These are similar to mechanical presses but use servo motors for better control and precision.
  1. Hydraulic Presses: These use hydraulic cylinders to apply pressure. They are suitable for deep drawing and forming operations on thick materials2.
  2. Hydraulic Servo Presses: These combine hydraulic power with servo control for precise and efficient stamping.
  1. Progressive Die Stamping Machines: These machines perform multiple stamping operations in a single pass by feeding a metal strip through a series of dies. Each die performs a different operation, and the part is progressively shaped until it reaches the final form3.

Transfer Presses: These machines move the workpiece from one station to another, allowing for complex multi-step stamping operations. They are used for high-volume production of intricate parts.

Single-Action Presses: These machines perform one stamping operation per cycle. They are typically used for simpler parts or operations.

Double-Action Presses: These machines perform two stamping operations simultaneously, usually in a vertical or horizontal configuration. They are used for more complex parts that require multiple operations in one cycle.

Embossing Presses: These machines create raised or recessed designs on metal surfaces. They are used for decorative or functional purposes, such as automotive interior components and signage.

Wire EDM Machines: These use an electrically charged wire to cut intricate shapes and patterns in metal. They are used for high-precision cutting of complex geometries.

1. Design review and capacity allocation

KanaQ focuses on the design and requirements review for any finished product. We collaborate closely with engineering teams to develop a comprehensive project plan for execution. Additionally, they work on capacity building and resource allocation at the factory level, ensuring efficient and effective production processes.

  1. Material Selection and sourcing: Appropriate materials are selected based on the product’s requirements.
  2. Supplier Coordination: Suppliers are contacted, and materials are sourced and delivered to the manufacturing facility.
  1. Production Planning: A detailed plan is created to outline the manufacturing process, including timelines and resource allocation.
  2. Manufacturing Process: The product is manufactured using various processes such as casting, molding, machining, or stamping, depending on the product type.
  3. Quality Control: Throughout the manufacturing process, quality control measures are implemented to ensure the product meets specifications.
  1. Component Preparation: Pre-manufactured components are prepared for assembly.
  2. Assembly Line Setup: An assembly line is set up, where the product moves through different stations, and parts are added sequentially.
  3. Final Assembly: The product undergoes final assembly, where all components are put together to form the complete product.
  1. Functional Testing: The assembled product is tested to ensure it functions as intended.
  2. Quality Assurance: Additional quality checks are performed to identify and rectify any defects.
  1. Packaging: The finished product is packaged to protect it during shipping.
  2. Shipping and Distribution: The product is shipped to customers or distribution centers.
  1. Customer Support: After the product is delivered, customer support is provided to address any issues or concerns.
  2. Feedback and Improvement: Customer feedback is collected and used to make improvements to future products.

This end-to-end process ensures that the product is developed efficiently and meets the highest quality standards. If you have any specific requirement please contact us or schedule call with us at to identify opportunities on end to end manufacturing, assemblies and private labelling..

We Enable White Label or Private Label Products:
  1. Identify a Manufacturer: Find a reliable manufacturer that can produce the type of product you want.
  2. Negotiate Terms: Work out the terms of the agreement, including pricing, customization options, and minimum order quantities.
  3. Design and Branding: For private label products, collaborate with the manufacturer on the design and branding details. For white label products, you may have limited customization options.
  4. Order Samples: Get samples to ensure the product meets your quality standards and branding requirements.
  5. Place Orders: Once satisfied with the samples, place your orders and arrange for logistics and distribution.
  6. Market and Sell: Develop a marketing strategy to promote your branded products and start selling them to your customers.

Products: Cosmetics, Home care products, Consumer electronics and Agriculture

Manufacturer enablement

Production Scaleup

Product Development

We collaborate with your product, engineering, and quality teams to develop products precisely according to your drawings and specifications.

Production House Selection

We meticulously select suppliers with the capabilities, capacity, and expertise to meet your product’s specific requirements and sales demand.

Responsible Sourcing

We adopt an ESG approach in sourcing and vendor development.

Process setup

We implement PPAP/APQP processes to ensure zero-defect supplies

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